Boiler Plant Construction, Commissioning & Operations

Descripción

This specialization provides an in-depth and practical understanding of boiler plant construction, manufacturing, commissioning, and operational aspects in thermal power plants. It begins with the design and execution of boiler area foundations, covering construction planning, activities, and resource management, with a focus on safety practices and digitalization at construction sites. Learners explore manufacturing processes for boilers, including metal joining (welding), forming, heat treatment, and fabrication flow for headers, pipes, panels, and coils, along with commonly used materials and statutory codes and standards. Destructive and non-destructive testing, calibration, and quality control are emphasized to ensure structural integrity and reliability. The course covers boiler erection planning, sequence of erection for structures, pressure parts, ducting, fans, pulverizers, coal bunkers, and auxiliary systems. Commissioning and pre-commissioning processes, chemical cleaning, cold and hot boiler cleanup, fuel system commissioning, steam blowing, soot blower operations, and boiler start-up/shutdown sequences are explained in detail. Operational aspects include boiler controls, trip conditions, plant interlocks, special operating conditions, combustion tuning, and performance guarantee tests. This integrated approach equips learners with the skills to safely design, construct, commission, and operate boilers for optimal performance and reliability.